I met a Toyota owner recently who told me he changed the
> airfilter only every 80K. My impression was he was just cheap and
> tried to explain the false economy of this. .
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Food for thought,
Ohh this is just too good to let alone. I've been really busy in the
shop lately and even today had to fly through most of the responses
gaining just enough information to attempt to catch the highlights and
make some comments.
Remember this, "I'm not an engineer, just a technician that fixes the
things automotive engineers create"
A DIRTY AIR FILTER WILL NOT AFFECT NORMAL DRIVING FUEL ECONOMY ON
TODAY'S MAF (Mass Air Flow) sensored vehicles. There was a lot of
disscussion, but little spelled out for Jsteve to go and test to prove
the result. One of the tests that techs like myself use regularly when
in the process of diagnosing a vehicle performance issue is to
calculate the "reported VE" (Volumetric Efficiency) of the engine at
several WOT engine speeds. We use this calculation combined with fuel
trim data, (long and short term) to help analyze MAF sensor
performance, which is easily confirmed to be accurate or not based on
VE variance, combined with an associated fuel trim correction. In
short, if VE is low say 60-70%, and fuel trim is making a correction
to add fuel, that indicates unmeasured air is entering the engine. The
air could be pirate air getting in through a torn air inlet tube after
the MAF, or could be a faulty MAF. If VE calculates low, and there is
NO fuel trim correction, now we look for a mechanical reason that the
engine isn't breathing correctly. That could be a restricted exhaust,
engine mechanical issue, or in fact an air filter issue!
In all of my years as a technician (30+) the number of times that I
diagnosed a bad air filter as a performance problem accounts for only
a handful. Most of them were related to rodents storing food in what
appeared (to them) to be prime real estate. VBG. Almost every one of
the rest were related to an exhaust manifold or gasket failure, where
the thermostatic air cleaner system was picking up the leaking exhaust
gasses and coated the air filter with them.
The fact that an air filter that is truly dirty is a diagnoseable
condition without lifting the air filter lid and looking is important.
That also means that no matter how dirty an air filter looks when
inspected, proper testing can prove beyond any doubt as to whether it
actually needs replacement.
From this point here is your test Jsteve. If you don't have access to
this formula e-mail me and I can send you a version of it. You will
need a good scan tool that will give you data as fast as possible. The
faster that the data scrolls, the more accurate that the RPM, VS the
Airflow reading in grams per second will be.
Go ahead and take your first VE measurement with whatever air filter
you have in the car. Take note of long term and short term fuel trims
under normal driving conditions at varying vehicle speeds, and
throttle openings. Also take note of the calculated spark timing, and
if there is spark retard occuring from a knock sensor input. (MAF
vehicles use the MAF to assist in not only fuel mapping but spark
timing mapping as well) Then take the air filter out for testing
purposes and repeat the test! Make sure that your air inlet assembly
is clean of any deris etc.
Now the fun starts. Take a can of spray paint and a cheap replacement
air filter. Paint 1/4 of the filter to completely block it of airflow.
Install the filter after it dries and re-test. Use an enamel paint to
make sure it seals the filter. If you have access to an O.E. level
scan tool such as an IDS on a ford you could go ahead and drive some
type of a course and measure actual fuel economy. In fact backing up
you could have started out this test that way!
Now paint another 25% of the filter. You now know without question
that you have a filter that is 50% restricted, right? See how this
measures out now.
Now go another 25%, so your filter is definately 75% restricted. Do
you think you have ever driven a car with a filter that was THAT
dirty?
You now have a filter that only 25% of it has airflow. Paint half of
what is left and repeat the test, with only 12.5% of the filter
allowing airflow. Depending on circumstances I'll wager this to be the
first time you see a significant difference in MAX VE. However, I'll
also wager you will not yet see a loss of fuel economy, and you could
in fact lend this car to another person and they could drive it and
not notice anything wrong!
The reason for all of this is gasoline engines are of course an air
pump. The speed of the engine is set by the airflow that it recieves,
and it does NOT matter where the restriction to that airflow is. The
greatest restriction will always be the limiting factor. If you would
take my Ford Explorer and restrict the filter to about 12.5% area, you
would still have 80% of the cross-sectional area of the throttle body
and therefore almost no noted restriction.
Now one of the other responses was asking about variable cam timing.
We should start a thread specifically about that, instead of doing it
here. Suffice it to say at the moment that scavenging of the cylinder
gasses is only the tip of the iceberg. The engines actually
effectively control displacement, eliminate the need for EGR, since
the cam can do that job, and much more!
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Excellent thread. Here's my low-tech anecdote that supports the
conclusion reached by the group. I've a Toyota Landcruiser that I use
to haul the family to our summer house on a lake over 200 miles away.
It's stored over the winter. I always fill up at the same two gas
stations at either end. I'm particular with logging MPG, which has
averaged 13.4 MPG over a couple of years. Before putting it away two
winters ago, I changed oil & all filters (including air) Last summer,
brought it out, and it seemed a bit sluggish on it's first trip of the
summer. Checked MPG; showed 13.6 on the way down, 13.5 on the way
back. Same thing on the next trip. Finally got around to sniffing
out the source of the sluggish operation. Opened up air filter box,
and found it virtually plugged with a huge rodent nest. From the
density of the nest, I struggled to understand how the engine produced
as much power as it did. However, I rechecked my fuel log, and could
not discern any noticeable change in fuel economy, with an almost
totally plugged filter. Luckily, the mice did not chew through the
filter, so nothing nasty made it's way into the engine.
http://www.eng-tips.com/viewthread.cfm?qid=214125&page=3 >> Stay informed about: injector service off car. worth it ?