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Tom Kirkpatrick

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Since: Mar 24, 2004
Posts: 18



(Msg. 1) Posted: Mon Dec 06, 2004 10:40 am
Post subject: Focus Timing belt change
Archived from groups: alt>autos>ford>focus (more info?)

I have a 2000 Focus with a Zetec engine. My engine has almost 100,000 km on
it and is due for a timing belt change.
Has anyone changed this belt on their own? if so what problems did they
have????
In event of the timing belt breaking is there valve/piston clearance on the
Zetec engine, or does the valves go through the piston?

Thanks in advance for any help.

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TheSurgeon1

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Since: Sep 08, 2004
Posts: 19



(Msg. 2) Posted: Mon Dec 06, 2004 11:40 am
Post subject: Re: Focus Timing belt change [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

As far as I know, 1400 and 1600 cc engines would be damaged after a timing
belt rupture but 2000 cc engines are designed to survive such an event.

"Tom Kirkpatrick" <tom.kirkpatrick.TakeThisOut@sympatico.com> wrote in message
news:cn_sd.7297$l%5.455861@news20.bellglobal.com...
 >I have a 2000 Focus with a Zetec engine. My engine has almost 100,000 km
 >on it and is due for a timing belt change.
 > Has anyone changed this belt on their own? if so what problems did they
 > have????
 > In event of the timing belt breaking is there valve/piston clearance on
 > the Zetec engine, or does the valves go through the piston?
 >
 > Thanks in advance for any help.
 ><!-- ~MESSAGE_AFTER~ -->

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Wayne Stuart

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Since: Aug 28, 2004
Posts: 4



(Msg. 3) Posted: Mon Dec 06, 2004 5:40 pm
Post subject: Re: Focus Timing belt change [Login to view extended thread Info.]
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TheSurgeon <TheSurgeonB_REMOVE_.TakeThisOut@hotmail.com> wrote:

 > As far as I know, 1400 and 1600 cc engines would be damaged after a timing
 > belt rupture but 2000 cc engines are designed to survive such an event.

What about 1800?


 > "Tom Kirkpatrick" <tom.kirkpatrick.TakeThisOut@sympatico.com> wrote in message
 > news:cn_sd.7297$l%5.455861@news20.bellglobal.com...
  > >I have a 2000 Focus with a Zetec engine. My engine has almost 100,000 km
  > >on it and is due for a timing belt change.
  > > Has anyone changed this belt on their own? if so what problems did they
  > > have????
  > > In event of the timing belt breaking is there valve/piston clearance on
  > > the Zetec engine, or does the valves go through the piston?
  > >
  > > Thanks in advance for any help.
  > >

--
This message was brought to you by Wayne Stuart - Have a nice day!<!-- ~MESSAGE_AFTER~ -->
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Paul Giverin

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Since: Jul 01, 2003
Posts: 165



(Msg. 4) Posted: Wed Dec 08, 2004 9:40 am
Post subject: Re: Focus Timing belt change [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

In message <1goe1f9.1ga7r9r12vkpkuN%me4@privacy.net>, Wayne Stuart
<me4 RemoveThis @privacy.net> writes
 >TheSurgeon <TheSurgeonB_REMOVE_ RemoveThis @hotmail.com> wrote:
 >
  >> As far as I know, 1400 and 1600 cc engines would be damaged after a timing
  >> belt rupture but 2000 cc engines are designed to survive such an event.
 >
 >What about 1800?
 >
 >
That's also an interference design (i.e. valves will hit pistons if the
belt fails).

Also to clarify the surgeon's statement, it's only the SOHC 2.0l engine
available in the US that is non-interference. The 2.0l DOHC Zetec engine
is an interference engine.

--
Paul Giverin

British Jet Engine Website <a style='text-decoration: underline;' href="http://www.britjet.co.uk" target="_blank">http://www.britjet.co.uk</a><!-- ~MESSAGE_AFTER~ -->
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Mark Olson

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Since: Mar 22, 2004
Posts: 123



(Msg. 5) Posted: Wed Dec 08, 2004 9:40 am
Post subject: Re: Focus Timing belt change [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

Paul Giverin <paul.RemoveThis@giverin.co.uk> wrote:
 > In message <1goe1f9.1ga7r9r12vkpkuN%me4@privacy.net>, Wayne Stuart
 > <me4.RemoveThis@privacy.net> writes
  >>TheSurgeon <TheSurgeonB_REMOVE_.RemoveThis@hotmail.com> wrote:
  >>
   >>> As far as I know, 1400 and 1600 cc engines would be damaged after a timing
   >>> belt rupture but 2000 cc engines are designed to survive such an event.
  >>
  >>What about 1800?
  >>
  >>
 > That's also an interference design (i.e. valves will hit pistons if the
 > belt fails).
 >
 > Also to clarify the surgeon's statement, it's only the SOHC 2.0l engine
 > available in the US that is non-interference. The 2.0l DOHC Zetec engine
 > is an interference engine.

Paul, are you *sure* that the 2.0l DOHC Zetec engine is an interference
design?

The Focus service manual says this as part of the timing belt installation
procedure (Section 303-01D: ENGINE - 2.0L ZETEC-E):

-------begin quote------
Turn the camshafts to ignition position on cylinder number 1 and insert
the special tool into the camshafts.
-------end quote------

This is with the crankshaft immobilized with the special tool: "Timing
Peg, Crankshaft TDC 303-574 (T97-P6000-A)".

It would not be possible to safely turn the camshafts from an arbitrary
starting position with the crankshaft at TDC if the engine were an
interference design.

Whether the engine is an interference design or not, it is wise to follow
the manufacturer's recommendations on inspection and replacement of the
timing belt and associated components.<!-- ~MESSAGE_AFTER~ -->
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Paul Giverin

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Since: Jul 01, 2003
Posts: 165



(Msg. 6) Posted: Wed Dec 08, 2004 10:40 am
Post subject: Re: Focus Timing belt change [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

In message <41b708ad$0$9744$a1866201@visi.com>, Mark Olson
<olsonm.TakeThisOut@tiny.invalid> writes
  >>
  >> Also to clarify the surgeon's statement, it's only the SOHC 2.0l engine
  >> available in the US that is non-interference. The 2.0l DOHC Zetec engine
  >> is an interference engine.
 >
 >Paul, are you *sure* that the 2.0l DOHC Zetec engine is an interference
 >design?
 >
 >The Focus service manual says this as part of the timing belt installation
 >procedure (Section 303-01D: ENGINE - 2.0L ZETEC-E):

Section 303-01D actually refers to the 2.0l Duratec engine.

 >
 >-------begin quote------
 >Turn the camshafts to ignition position on cylinder number 1 and insert
 >the special tool into the camshafts.
 >-------end quote------
 >
 >This is with the crankshaft immobilized with the special tool: "Timing
 >Peg, Crankshaft TDC 303-574 (T97-P6000-A)".
 >

 >It would not be possible to safely turn the camshafts from an arbitrary
 >starting position with the crankshaft at TDC if the engine were an
 >interference design.
 >
My copy of the Ford manual states that you "Turn the camshafts to the
ignition position on cylinder No. 1" THEN "Rotate the crankshaft to TDC
on cylinder No. 1".

Of course if you are just changing the timing belt, you wouldn't want to
rotate the crank or the cams with the belt off and there would be no
need to do so.


--
Paul Giverin

British Jet Engine Website <a style='text-decoration: underline;' href="http://www.britjet.co.uk" target="_blank">http://www.britjet.co.uk</a><!-- ~MESSAGE_AFTER~ -->
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Tim 25

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Since: Mar 13, 2004
Posts: 188



(Msg. 7) Posted: Wed Dec 08, 2004 1:40 pm
Post subject: Re: Focus Timing belt change [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

"TheSurgeon" <TheSurgeonB_REMOVE_ DeleteThis @hotmail.com> wrote in message
news:1102346263.c17b102e8023d914e77037fae79801bb@teranews...
 > As far as I know, 1400 and 1600 cc engines would be damaged after a timing
 > belt rupture but 2000 cc engines are designed to survive such an event.


On US spec 2litre SPI engines belt breakages dont hurt the valves.

On *all* the other engines you will have bent valves. That inclues the 2
litre SEFI zetec E (i.e. the one us europeans get)

Tim..<!-- ~MESSAGE_AFTER~ -->
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Mark Olson

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Since: Mar 22, 2004
Posts: 123



(Msg. 8) Posted: Wed Dec 08, 2004 2:40 pm
Post subject: Re: Focus Timing belt change [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

Paul Giverin <paul DeleteThis @giverin.co.uk> wrote:
 > In message <41b708ad$0$9744$a1866201@visi.com>, Mark Olson
 > <olsonm DeleteThis @tiny.invalid> writes
   >>>
   >>> Also to clarify the surgeon's statement, it's only the SOHC 2.0l engine
   >>> available in the US that is non-interference. The 2.0l DOHC Zetec engine
   >>> is an interference engine.
  >>
  >>Paul, are you *sure* that the 2.0l DOHC Zetec engine is an interference
  >>design?
  >>
  >>The Focus service manual says this as part of the timing belt installation
  >>procedure (Section 303-01D: ENGINE - 2.0L ZETEC-E):
 >
 > Section 303-01D actually refers to the 2.0l Duratec engine.

Not in my manual. I'm quoting from the CD-ROM version, part number
FCS-12551-00C15 May 2000, Version 15.0, which I have here at work.
I also have the printed version at home:

"
Section 303-01D: ENGINE - 2.0L ZETEC-E
Section 303-01E: ENGINE - 2.0L SPI
"
The CD-ROM and the printed versions that I have match exactly, at least
for the stuff I've looked up so far.

  >>-------begin quote------
  >>Turn the camshafts to ignition position on cylinder number 1 and insert
  >>the special tool into the camshafts.
  >>-------end quote------
  >>
  >>This is with the crankshaft immobilized with the special tool: "Timing
  >>Peg, Crankshaft TDC 303-574 (T97-P6000-A)".
  >>
  >>It would not be possible to safely turn the camshafts from an arbitrary
  >>starting position with the crankshaft at TDC if the engine were an
  >>interference design.
  >>
 > My copy of the Ford manual states that you "Turn the camshafts to the
 > ignition position on cylinder No. 1" THEN "Rotate the crankshaft to TDC
 > on cylinder No. 1".
 >
 > Of course if you are just changing the timing belt, you wouldn't want to
 > rotate the crank or the cams with the belt off and there would be no
 > need to do so.

Agreed, but so far no one has come up with any text from a Ford
publication that warns against turning the crank or cams without the
timing belt attached, which is a pretty good indication that the 2.0l
Zetec-E is a non-interference design.<!-- ~MESSAGE_AFTER~ -->
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TheSurgeon1

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Since: Sep 08, 2004
Posts: 19



(Msg. 9) Posted: Wed Dec 08, 2004 2:40 pm
Post subject: Re: Focus Timing belt change [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

" Tim (Remove NOSPAM." <the.farm RemoveThis @NOSPAMbtinternet.com> wrote in message
news:cp7e6l$n3p$1@titan.btinternet.com...
 >
 > "TheSurgeon" <TheSurgeonB_REMOVE_ RemoveThis @hotmail.com> wrote in message
 > news:1102346263.c17b102e8023d914e77037fae79801bb@teranews...
  >> As far as I know, 1400 and 1600 cc engines would be damaged after a
  >> timing
  >> belt rupture but 2000 cc engines are designed to survive such an event.
 >
 >
 > On US spec 2litre SPI engines belt breakages dont hurt the valves.
 >
 > On *all* the other engines you will have bent valves. That inclues the 2
 > litre SEFI zetec E (i.e. the one us europeans get)
 >
 > Tim..
 >
 >
That's really interesting because here in Turkey, I have been said that the
2.0 Liter DOHC engine is not an interference design. I will clarify this and
report here.<!-- ~MESSAGE_AFTER~ -->
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Tom Kirkpatrick

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Since: Mar 24, 2004
Posts: 18



(Msg. 10) Posted: Thu Dec 09, 2004 10:40 am
Post subject: Re: Focus Timing belt change [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

Re Ford Focus timing belt.
I contacted four Ford dealers in my area, and they all said the there IS
clearance between the valve and piston should the timing belt fail on a
Zetec engine.
However it would still be advisable to change the belt at the 100,000 km
mark.
I just hope they are right ???




"Tom Kirkpatrick" <tom.kirkpatrick.DeleteThis@sympatico.com> wrote in message
news:cn_sd.7297$l%5.455861@news20.bellglobal.com...
 >I have a 2000 Focus with a Zetec engine. My engine has almost 100,000 km
 >on it and is due for a timing belt change.
 > Has anyone changed this belt on their own? if so what problems did they
 > have????
 > In event of the timing belt breaking is there valve/piston clearance on
 > the Zetec engine, or does the valves go through the piston?
 >
 > Thanks in advance for any help.
 ><!-- ~MESSAGE_AFTER~ -->
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Mark Olson

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Since: Mar 22, 2004
Posts: 123



(Msg. 11) Posted: Thu Dec 09, 2004 11:40 am
Post subject: Re: Focus Timing belt change [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

Tom Kirkpatrick <tom.kirkpatrick.DeleteThis@sympatico.com> wrote:
[top posting fixed]
 > "Tom Kirkpatrick" <tom.kirkpatrick.DeleteThis@sympatico.com> wrote in message
 > news:cn_sd.7297$l%5.455861@news20.bellglobal.com...

  >>I have a 2000 Focus with a Zetec engine. My engine has almost 100,000 km
  >>on it and is due for a timing belt change.
  >> Has anyone changed this belt on their own? if so what problems did they
  >> have????
  >> In event of the timing belt breaking is there valve/piston clearance on
  >> the Zetec engine, or does the valves go through the piston?

 > I contacted four Ford dealers in my area, and they all said the there IS
 > clearance between the valve and piston should the timing belt fail on a
 > Zetec engine.
 > However it would still be advisable to change the belt at the 100,000 km
 > mark.

My Ford Focus shop manual says for the 2.0l Zetec-E engine:

"The timing belt must be installed new after 150,000 km (90,000 miles)
or after 10 years."

 > I just hope they are right ???

Why shouldn't they be?

Anyway, if you change the belt on schedule you won't have to worry about
whether it is an interference engine or not. I'd also change the camshaft
seals, water pump, and timing belt tensioner while I was in there.<!-- ~MESSAGE_AFTER~ -->
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Tom Kirkpatrick

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Since: Mar 24, 2004
Posts: 18



(Msg. 12) Posted: Thu Dec 09, 2004 11:40 am
Post subject: Re: Focus Timing belt change [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

150,000 km this gets better. I am using Haynes repair manual available in
Canada and North America this recommends 100,000 km but I like your manual
better.


"Mark Olson" <olsonm RemoveThis @tiny.invalid> wrote in message
news:41b86cf2$0$11057$a1866201@visi.com...
 > Tom Kirkpatrick <tom.kirkpatrick RemoveThis @sympatico.com> wrote:
 > [top posting fixed]
  >> "Tom Kirkpatrick" <tom.kirkpatrick RemoveThis @sympatico.com> wrote in message
  >> news:cn_sd.7297$l%5.455861@news20.bellglobal.com...
 >
   >>>I have a 2000 Focus with a Zetec engine. My engine has almost 100,000 km
   >>>on it and is due for a timing belt change.
   >>> Has anyone changed this belt on their own? if so what problems did
   >>> they
   >>> have????
   >>> In event of the timing belt breaking is there valve/piston clearance on
   >>> the Zetec engine, or does the valves go through the piston?
 >
  >> I contacted four Ford dealers in my area, and they all said the there IS
  >> clearance between the valve and piston should the timing belt fail on a
  >> Zetec engine.
  >> However it would still be advisable to change the belt at the 100,000 km
  >> mark.
 >
 > My Ford Focus shop manual says for the 2.0l Zetec-E engine:
 >
 > "The timing belt must be installed new after 150,000 km (90,000 miles)
 > or after 10 years."
 >
  >> I just hope they are right ???
 >
 > Why shouldn't they be?
 >
 > Anyway, if you change the belt on schedule you won't have to worry about
 > whether it is an interference engine or not. I'd also change the camshaft
 > seals, water pump, and timing belt tensioner while I was in there.
 ><!-- ~MESSAGE_AFTER~ -->
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per

External


Since: Jan 15, 2004
Posts: 85



(Msg. 13) Posted: Thu Dec 09, 2004 4:40 pm
Post subject: Re: Focus Timing belt change [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

I know the belt change interval was prolonged for the 2 litre zetec a couple
of years ago, as well as the service intervals that then became 20.000 km. I
got a new service book with the new intervals, unfortunately the car is not
at home just now, but I will check more exactly later and come back.
/per

"Tom Kirkpatrick" <tom.kirkpatrick.RemoveThis@sympatico.com> skrev i meddelandet
news:cm_td.41707$l%5.1549615@news20.bellglobal.com...
 > 150,000 km this gets better. I am using Haynes repair manual available
 > in Canada and North America this recommends 100,000 km but I like your
 > manual better.
 >
 >
 > "Mark Olson" <olsonm.RemoveThis@tiny.invalid> wrote in message
 > news:41b86cf2$0$11057$a1866201@visi.com...
  >> Tom Kirkpatrick <tom.kirkpatrick.RemoveThis@sympatico.com> wrote:
  >> [top posting fixed]
   >>> "Tom Kirkpatrick" <tom.kirkpatrick.RemoveThis@sympatico.com> wrote in message
   >>> news:cn_sd.7297$l%5.455861@news20.bellglobal.com...
  >>
   >>>>I have a 2000 Focus with a Zetec engine. My engine has almost 100,000 km
   >>>>on it and is due for a timing belt change.
   >>>> Has anyone changed this belt on their own? if so what problems did
   >>>> they
   >>>> have????
   >>>> In event of the timing belt breaking is there valve/piston clearance on
   >>>> the Zetec engine, or does the valves go through the piston?
  >>
   >>> I contacted four Ford dealers in my area, and they all said the there IS
   >>> clearance between the valve and piston should the timing belt fail on a
   >>> Zetec engine.
   >>> However it would still be advisable to change the belt at the 100,000 km
   >>> mark.
  >>
  >> My Ford Focus shop manual says for the 2.0l Zetec-E engine:
  >>
  >> "The timing belt must be installed new after 150,000 km (90,000 miles)
  >> or after 10 years."
  >>
   >>> I just hope they are right ???
  >>
  >> Why shouldn't they be?
  >>
  >> Anyway, if you change the belt on schedule you won't have to worry about
  >> whether it is an interference engine or not. I'd also change the
  >> camshaft
  >> seals, water pump, and timing belt tensioner while I was in there.
  >>
 >
 ><!-- ~MESSAGE_AFTER~ -->
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user1399

External


Since: Dec 09, 2004
Posts: 2



(Msg. 14) Posted: Thu Dec 09, 2004 5:40 pm
Post subject: Re: Focus Timing belt change [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

Just to let everyone know that there is no clearance on focus zetec engines
the dealers are wrong
"Tom Kirkpatrick" <tom.kirkpatrick.DeleteThis@sympatico.com> wrote in message
news:VzZtd.41386$l%5.1539736@news20.bellglobal.com...
 > Re Ford Focus timing belt.
 > I contacted four Ford dealers in my area, and they all said the there IS
 > clearance between the valve and piston should the timing belt fail on a
 > Zetec engine.
 > However it would still be advisable to change the belt at the 100,000 km
 > mark.
 > I just hope they are right ???
 >
 >
 >
 >
 > "Tom Kirkpatrick" <tom.kirkpatrick.DeleteThis@sympatico.com> wrote in message
 > news:cn_sd.7297$l%5.455861@news20.bellglobal.com...
  >>I have a 2000 Focus with a Zetec engine. My engine has almost 100,000 km
  >>on it and is due for a timing belt change.
  >> Has anyone changed this belt on their own? if so what problems did they
  >> have????
  >> In event of the timing belt breaking is there valve/piston clearance on
  >> the Zetec engine, or does the valves go through the piston?
  >>
  >> Thanks in advance for any help.
  >>
 >
 >


---
Outgoing mail is certified Virus Free.
Checked by AVG anti-virus system (http://www.grisoft.com).
Version: 6.0.807 / Virus Database: 549 - Release Date: 07/12/2004<!-- ~MESSAGE_AFTER~ -->
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Mark Olson

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Since: Mar 22, 2004
Posts: 123



(Msg. 15) Posted: Thu Dec 09, 2004 6:18 pm
Post subject: Re: Focus Timing belt change [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

Graeme Taylor wrote:
 >
 > Just to let everyone know that there is no clearance on focus zetec engines
 > the dealers are wrong

We are talking about the 2.0l Zetec-E as supplied in the USA and Canada.

From what I have been reading here, the 2.0l is different from the 1.4l,
1.6l, and 1.8l Zetec engines (which are not available in the USA/Canada).

So, I think I will take the word of four franchised Ford dealers, thanks.<!-- ~MESSAGE_AFTER~ -->
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