I have a similar problem on my wife's '81 240D. It simply wouldn't start for
her the other morning so I pumped on the fuel pump a few times and it
started right off. Thought the problem might be the secondary fuel filter so
I drove it around to my shop, changed the filter, pumped fuel till the
injectors squeaked, started it up and drove it back to my wife's parking
spot, .1 miles. Next morning it refused to fire even once and this car
always starts with a two second glow plug heat up and a touch of the key.
Finally pulled the cover off the glow plug relay and the 80 amp fuse was
blown. Drove my 300D to the dealer, bought two new ones and put the first
one in. Tried to start with no success. Checked the new fuse link and it was
gone as well. Did like the manual says and checked out the various terminals
on the glow plug relay after pulling the connector plugs. Wasn't exactly
sure which terminal they were referring to as #1 but assumed it was the one
marked 15. Anyway, that terminal had only about .75 volts rather than the
12+ required. Assumed the problem was the relay, pulled it off, removed the
four screws holding the top on but didn't notice anything that would
indicate a really fried board. However, it did smell like it had absorbed a
lot of heat at one time or another but feel that might be normal for a unit
that has this much amperage run through it.
Anyway, my next step is to install another relay to see if that solves the
problem but was wondering what, besides the relay, would cause the fuse link
to go so quickly. Any takers?
<ajewett RemoveThis @sympatico.ca> wrote in message
news:1134092794.600545.295170@z14g2000cwz.googlegroups.com...
> My old Benz (1980 300TD) is giving me a bit of grief starting up as
> winter approaches. New starter and battery 3 yrs ago, all new plugs as
> well. I just checked the resistance on them via the relay plug, and
> they all read 0 to 0.6 ohms. Should I replace them based on age, or
> should I continue running with them and look at other things? I've
> only put about 30K miles on the car since all of those things were
> replaced. Any advice would be appreciated,
> AJ
> The Great White North
> >> Stay informed about: Speaking of glow plugs....