On Feb 20, 8:25 pm, jgmcle....TakeThisOut@yahoo.com wrote:
> It's a 2000 Grand Caravan 3.3L, high mileage.
>
> The charging system seems to be failing intermittently but
> increasingly. Things will be fine for several days then I'll get a
> battery light (low voltage) and then the car will die as the voltage
> continues to drop.
Just wanted to follow up on this, for the benefit of any future
searchers.
The problem did turn out to be the alternator. This is apparently a
rare occurence (and in fact the alt had to be special ordered), but
after 190K miles I guess it was time. The original alt had become
intermittent based upon temperature and vibration, which explains why
the first time I took it out it passed the test at the parts store. I
had gotten it to the point where I could "activate" the alt after
starting the car by tapping the bracket with a hammer; when this got
tiring (heh) I bit the bullet and bought the new alternator.
A couple of notes: this is really a tedious alternator to replace.
You have to remove the wipers and the entire wiper assembly (including
electrical, washer hose, and drain connections, and multiple bolts to
release the alt from the bracket. The bracket itself is held to the
engine by indeterminate means; I never could find the final bolt to
remove the bracket and had to manhandle the bracket out of the way to
get the alternator out (and had to remove the coil pack to do that).
Dealing with the tensioner and belt routing on this car is always a
challenge; be sure you have a belt routing diagram or make one before
you remove the belt. Replacing the belt is easier if you remove the
wheel and wheel well plastic from the right front. In short, it's
well worth any effort to verify the status of the alternator before
removing it to avoid having to do it more than once, and it's a
stretch job for the DIY mechanic.
The new alternator came with a nice tech note (TT #651 from Publitech
Inc.) that concisely explained how to determine if a no-charge
condition is actually due to an alternator problem, and included many
of the caveats mentioned in this thread (a little late for me but
there you go). I suspect that the parts store (in my case Advance)
could pull this up for you without having to purchase an alternator.
Belated thanks to all who helped here and via email.
JGM
>> Stay informed about: Frustrating charging system issue, 2000 GC